Friday, June 3, 2011

ARB Bearings: Passionate Pursuit of Quality

ARB Bearings: Passionate Pursuit of Quality

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Established in 1990, ARB Bearings Limited is an ISO/IS 16949 – 2009 company run by professionals with over forty years of experience in the bearing industries. Within a short duration since inception, the company has carved a niche for itself in various segments ranging from automobiles to industrial machinery to household appliances. Mr G S Bhasin, AGM – Marketing, responded to the IPF Questionnaire about the company and its impressive progress since inception. Excerpts
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What are the products that you offer?
ARB Bearings manufactures a wide range of bearings, mainly for automotive applications, industrial and other applications; also universal joints (UJ cross) and grease.

Why should the customer opt for these?
With good quality at reasonable rates and a wide products range as our goal, the endeavour has always been to provide our customers the best quality product. In order to achieve a zero defect in our products, we have installed imported automatic grinding line equipped with auto gauging. We have in-house heat treatment facility with a capacity of 100 tonnes of material per month to give good quality products to our end users. As for the range, it is truly vast – we have over 1200 types of bearings in our product range.

How strong/effective is the after sales service?
Our second line team regular visit dealers, distributors and mechanics from time to time for better and effective sales services to the end users. The ARB Network is being spread over every district of India through our channel partners to ensure easy availability of ARB brand in each retail outlet and workshop.

What is the company's history?
The company was incorporated in 1990, and run by professionals with over forty years of experience in the bearing industries. Much of ARB's success as a bearing manufacturer is largely due to the passionate pursuit of quality at lower cost. With a tremendous focus on manufacturing quality bearings and restrains on cost, we are among India's prominent engineering companies.

What was initially a private conglomerate is today a public limited company with an annual growth rate of 40%. Thanks to the network of distributors, dealers and OEMs countrywide, this growth rate has remained consistent over the years. Our customers include government departments including defence services, state transport undertakings, large corporates and other companies, besides exports, which also keep the wheels of the national economy running.

Box
1990 Incorporated as ARB Bearings Pvt Ltd in New Delhi, commenced production of taper roller bearings
1996 Import of machinery and precision testing equipment, also ccommenced exports, initially to the Middle East

1997 Product range expanded with addition of spherical and cylindrical roller bearings
1997 Company awarded ISO-9002 Certificate by KPMG (Peat Marvick – USA)
1998 Exports expanded (began exporting to USA and Sri Lanka)
1998 Added ball bearings to the product line, production at separate plant in-Unit-II (Badli)
1999 Introduction of UCP (pillow block) bearings and production of double row angular contact ball bearings started
2000 Commenced production of self aligning ball bearings
2000 Took over NYK Bearing Co in Delhi with NYK brand with a capacity of 6 million bearings/annum
2004 Exports touch new heights, existing production capacity of all types of bearings increased from 6 million to 12 million

2007 New plant started in Himachal Pradesh (KA)



What are the company's achievements?
In the very short span of time we have become a very premium brand name in the bearings industry. We are among the few TS certified companies in India, which is a great achievement for us. We have very huge network of distributors across India.PRESENTLY WE HAVE 4 HUGE PLANTS.
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GNA Dura Parts, HMT Tractors, Sonalika Tractors and other major tractor manufacturers already approve ARB brand. Today we are a star one exporter, exporting our products to more than 30 country of the world like Argentina, Brazil, Egypt, UAE, etc.

Any breakthrough product launch that made a difference?
We have successfully launched our brand of all-purpose grease, and the UJ cross for Tata Motors and Ashok Leyland’s commercial vehicles, which have been very well received.

How is the present business environment?
It is very positive and growing – the automobile industry is growing rapidly and the general engineering industry is not far behind.

What are the future plans?
We are planning to enter the lubricants market soon, and for that are planning a major investment within six months to modernise the plant. We will be expanding our global reach to Iran, Russia, Nigeria and other Afro-Asian and European countries. We are going to open two more manufacturing plants in the next couple of months AS PRESENTLY WE HAVE 4 HUGE PLANTS WITH WORLD CLASS FACILITIES.


ARB Bearings Limited, New Delhi. Tel: 011-25471274, 25471255, 25186300. Fax: 91-11-25475455, 25470126. Email: info@arb-bearings.com

How Do Ball Bearings Work?

In General
1. Ball bearings work to make something spin. They are found in many different applications, and although the ball bearing itself is just a round metal ball, the appearance of a set of bearings can look vastly different from one application to another. Some are just ball bearings rolling free in bearing cups, some are in sealed setups that look more like a donut than a bearing, and some are hidden from view altogether, such as those in a fishing pole or bicycle wheel.
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The Bearing
2. A ball bearing is a round, metal ball that works in unison with other bearings of the same shape and size to allow a spinning motion. They come in many different sizes, from extremely tiny to very large. Most bicycle wheel bearings are about the size of a green pea, for reference. Ball bearings actually roll around in their enclosure, which allows the object they are in to spin. Normally, the mechanism that ball bearings roll around in is called a race.

Lubrication
3. Friction causes heat, and steel ball bearings rolling around (sometimes at a very high rate of speed) are no exception. The most common cause of ball bearing failure is heat. If the bearing set is exposed to the elements, the combination of hot and cold weather mixed with rain and dew can break down the lubrication fast. This could cause the ball bearings to rust, preventing them from spinning freely. To combat the heat monster and vastly prolong the life of the bearings and the race, lubrication is needed. Keeping a bearing set well-greased exponentially cuts down on the heat caused from friction. Different lubricants are used in different types of bearings, so be sure you use the correct grease for the application.

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If you decide to grease ball bearings yourself, do not be afraid to use too much. A liberal coating of grease can only help the situation. In general, the faster the bearings go, the more their need for lubrication increases. Therefore, it is essential to coat high-speed bearings, such as those found in wheels, with quality grease. One of the best multi-purpose greases available is the Moly graphite bearing grease used on disc brakes. It repels water very well, and will not easily break down or allow heat to gum it up.

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How Do Ball Bearing Turbos Work?

# Ball bearing turbochargers are small fan pumps that that are commonly found on drag racing cars. These additions to an engine convert the excess heat from the exhaust into additional energy for the motor. The increase in energy allows the car to improve speed, acceleration, and endurance.

# A ball bearing turbocharger uses the energy in the heated exhaust that is expelled by an internal combustion engine to power a small fan pump. Ball bearings support the turbine shaft of the fan, rather than the fluid bearings in other turbochargers. The fan pump works to increase the amount of air that goes through the engine, augmenting the engine's ability to provide air to the cylinders.

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# In order to produce mechanical energy in an internal combustion engine, the cylinders in the engine block are filled with a precise mixture of air and fuel, which will only fire correctly if they are in the proper ratio. The mixture is ignited with a spark, and the resulting explosion propels a piston out of the end of each cylinder. When the cylinder rebounds, the suction pulls additional air into the intake manifold of the engine, to mix with more fuel and create the next explosion. The amount of fuel to be ignited in the cylinders is limited by the amount of air available.
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# The ball bearing turbocharger provides additional air to this process, which increases the amount of fuel that the carburetor can insert in the cylinder. The increased amounts of fuel and air combine to result in a larger explosion, and more power for the car's engine. A careful balance must be maintained, in order to ensure that the explosion is not so large that it damages the engine. In order to maintain this balance, the speed of the turbocharger's fan is controlled by a wastegate. This device ensures that the correct amount of exhaust is used to power the fan, routing excess exhaust away in order to prevent too much power from being generated by the turbocharger.

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All About Deep Groove Ball Bearings

A bearing is a device to allow constrained relative motion between two or more parts, typically rotation or linear movement. Bearings may be classified broadly according to the motions they allow and according to their principle of operation as well as by the directions of applied loads they can handle. There are many different types of bearings among which the ball bearing is rather common. They have various applications. They are commonly used in machinery industry and in wheels of vehicles like cars, buses and motorcycles. It is very important to maintain them. If the maintenance is done properly, the life span of these products will be maximized.

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Among all these different categories, the deep groove ball bearing is the most common one. The basic model of this product consists of an outer ring, an inner ring, steel balls and cages.

The structure of these bearings is quite simple. It is very easy to use them. Moreover, it is a kind of product which has the largest production volume and wide range of applications. They are mainly used to bear radial load, meanwhile, they can also bear some axial load. When the radial internal clearance of bearing is enlarged, they will have features of angular contact ball bearings and they can bear larger axial load. Compared to other kinds of bearing products which have the same size with them, the deep groove ball bearings have smaller coefficient of friction and higher rotation speed. Besides, they can replace thrust ball bearings to support axial loads under very high rotation speed.

When they are installed in the shaft, they can limit the axial displacement of the shaft or housing in both directions within the axial clearance. Therefore, they can make axial positioning in two directions. Additionally, this type of product has a certain ability of aligning. Most of their cages are steel stamping ribbon cages.

The manufacturing costs of them are relatively low. In addition to basic models of deep groove ball bearings, there are still many others such as deep groove ball bearings with dust cover, or with a rubber seal ring and double row deep groove ball bearings, etc.
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There are many advantages of this kind of bearing products. Firstly, they are suitable for high speed and high rotation operation. Secondly, they are very durable even without regular maintenance. Thirdly, they have small friction coefficient and low costs of manufacturing. Fourthly, they have various sizes and models which can meet different requirements.

Like many other kinds of bearing products, deep groove ball bearings also have a wide range of applications such as gearboxes, instruments, motors, pumps, household appliances, internal combustion engines, agricultural machinery, construction machinery, and engineering machinery.

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